Carnival Glass Color In Insulators
by C. Helmer Turner
Reprinted from "INSULATORS - Crown Jewels of the Wire", February 1973, page 2
The term CARNIVAL GLASS has come into general use in insulator parlance. Some
people have questioned the propriety of using this term to describe the color of
insulators. Carnival Glass is not defined in any of the dictionaries or
encyclopedias available to the author. However, the Encyclopaedia Britannica
Library Research Service quotes from a Nineteenth Century Art Glass (1952) by
Lee, "just as an avalanche of cheap imitations of brilliant heavy cut glass, such as pressed copies
......... followed the wave of popularity
of expensive cut glass, so imitations of costly Tiffany, Favrile
and Aurene flooded the American market ......... suddenly antique dealers began asking for Taffeta or Carnival Glass, the latter name derived
from the fact that many pieces of this brightly-hued ware were given away as
prizes at County Fairs or Carnivals."
C. C. Manley (1969 (10)) states:
"Because iridescent glass was so easy to make, the small one-man business
........ produced a fair amount of this ware too." L. Freeman (1956 (3)) states: "But, whereas Tiffany (also Aurene) was metalized glass, its
surface developed from expensive metals in the mix itself, the Bohemian import
was artificially iridized by cheap coating or spray." Still quoting from
Freeman; "The Fenton Art Glass Company (Author's note: This is one of the companies
making modern Carnival Glass.) was founded in 1904 ....... with a capital of a few
hundred dollars .......... he applied coating ......... to table ware made by various nearby glass
manufacturers."
These are typical of the thoughts expressed by most recent
authors who have written about carnival glass dishes. Therefore, "Carnival
Glass" might be defined as "A cheap imitation of a more expensive kind
of glass ware."
Carnival Glass insulators are not cheap imitations of a more expensive kind
of insulator and in this sense the term may not be applicable . However, the
insulators and the dishes are colored or iridized by the same, or similar,
processes; that is, by coating them with a thin layer of metallic salts, and in
this sense it seems quite proper to call the orange or golden colored insulators
"Carnival Glass".
This method of producing the color on insulators is described by J. L.
Littleton (1931) in his application for a patent for producing (among other
types) "marker type" insulators, as follows:
"In practicing my Invention I prefer to apply my coating to
predetermined portions of the insulator as it is taken from the mold, that is,
when the temperature is about 600 (degrees) C. to 750 (degrees) C., but on account of uneven
cooling in some types of insulators it is desirable to place the insulator in a
reheating kiln held at 650 (degrees) C. in order that the parts to be coated may be
brought to proper temperature. The insulator is then coated by spraying with a
metallic salt solution or by exposing it to the fumes of a metallic salt.
"The salt solution used for spraying the insulator preferably is forced
from the nozzle by a stream of compressed air which produces a fog-like spray of
minute particles, the volume of which may be controlled by adjusting the flow of
air through the nozzle. Fumes of the metallic salt may be generated (1) by
heating a solid salt, for example - ferric chloride, in a closed container
provided with delivery tubes; or (2) in case the salt has a normally high vapor
pressure, by passing air through the container as in the case of stannic
chloride, titanium chloride or silicon tetrachloride; or (3) by passing chlorine
through a tube containing the metal or an oxide of the metal and carbon as in
the case of iron, tungsten or molybdenum.
"In performing this operation I prefer to place the insulator on a
rotating table before a nozzle which is positioned to direct the spray or fumes
onto the insulator. By the rotation of the table combined with proper direction
of the jet, the outside of the hot insulator is coated with a uniformly thin
film of oxide which is closely incorporated with the surface of the insulator in
the form of a lustrous or iridescent coating whose thickness is approximately
.001 to .63 mm. If it is desired to treat the entire surface of the insulator, as for instance in producing marker insulators
......... the pin-hole may be held toward the spray or an additional nozzle maybe placed in
the center of the rotating table. After the insulator has been sprayed as above
described it is placed in a lehr and annealed In the customary manner.
"......... Since the color of the coating produced by use of ferric chloride varies from
a light golden brown to a deep reddish brown, depending on the thickness of the
coat, I am thus enabled to produce -- in a simple manner a distinctively and
permanently colored "marker type" insulator whose color is not
affected by weathering.......
"The coatings produced by the above described process are extremely
thin, from .001 to .3 mm., and on this account give rise to the phenomenon known
as interference colors, that is, they have an iridescent appearance. When the
coating exceeds a certain thickness it no longer appears iridescent. The
thickness of coating may easily be increased by long or repeated exposure to the
fumes or spray......." This is the end of the quotes from Mr. Littleton's patent. The patent is very long, containing five pages. He makes 25 claims
for his patent, including desirable electrical properties, as well as permanent
colors for markers.
Most manufacturers of carnival glass did not patent their processes, or did
not name the materials used in coloring, but preferred to keep them secret,
perhaps because the dishes were so cheap that it was not worth the cost of
obtaining a patent and then fighting through the courts any infringements
thereon, but also because of the romantic sound of a "secret formula".
To quote from a description of the modern ware produced by the Fenton Art Glass
Company, "Several different colors with their changing hues were created by
spraying secret mixtures of metallic salts on various colors of hot glass."
Whatever the reason, no patent for a cheap method of iridizing glass dishes has
been found. Ruth W . Lee (8) states: "Frederick Corder, like Tiffany, designed
all his own glass. Neither took out patents on his wares, though they remained a
trade secret with each."
A. C. Revi (11) states: "Contemporary reporters and most all patent
specifications omit certain pertinent elements necessary to the manufacture of
colored Iridescent Glassware." It is known, however, that the color and
iridescence was produced by spraying with metallic salts. Mr. Revi further
states: "Lobmeyer, he said, would introduce tin crystals into a muffle and
the fumes from these oxidizing crystals attacked the surface of the glass
subjected to them causing a coruscated effect. Fred Corder produced the same
effect by spraying the heated glass with a solution of tin crystals dissolved
in distilled water." Marion T. Hartung (7) states: "The mass-produced
Carnival was given its iridescence by coating with some variety of metallic
salts. Then the piece of glass was re-fired, and when it cooled, there was the
desired finish. Exactly what the metals were need not concern us", but they
were obviously not expensive.
C. C. Manley (10) writing about English Iridescent Glass states: "Originally,
manufacturers tried to mix the metallic lustering oxides with their glass melts,
but they soon discovered that the various oxides could be applied to the surface
of the articles using a cheaper and easier method. After the object was formed
it was placed in a chamber into which the fumes of various oxides were blown.
The fumes attacked and/or attached themselves to the surface of the glass,
resulting in a highly iridescent finish. Up to a point, the length of time the
object was left in the chamber determined the degree of iridescence.
"Another common method used to produce somewhat the same results was to
paint a lustering compound on the surface of the glass while it was being worked
at the furnace mouth and was still in a plastic state. The easiest, cheapest,
and most common method of iridizing glass was to spray a metallic solution on
the glass before it went through the annealing ovens. Obviously, the depth of
the iridized surface is very shallow."
Mr. Manley also states: "We were told by a relative of John Northwood
that when this type of iridescent glass was being made, the fumes generated by
the lustering compound were so bad that the men working in the factory refused
to continue."
Iridized glass attained its peak of popularity in the early part of the 20th
century. The Fenton Art Glass Company, in their small brochure which they attach
to modern glass say: "From 1907 until 1920, Iridescent Glass, the original
name of Carnival Glass, was the Company's major product." However, it is
generally accepted that it originated in Bohemia in 1878 and was made in the
early 1880's. It was produced to some extent in England before it became popular
in America. It should be noted that this is not the Bohemian glass described by
H. H. Whitlow (13) who states: "Bohemian Glass applies to colored glass cut to clear. It was made over a long period In various
countries. Some Bohemian glass is an overlay, but later competitive wares were
flashed and cut or etched. Flashing or Casing is described (1) as: "the name
given to the method by which the gathering is dipped in another color before it
is drawn into glass, resulting in a surface of glass in a different color from
that of the object. This coating is later partially cut through to form a design
of a contrasting color. This technique was used for Cameo glass and other forms
of glass having a similar decorative effect."
Having obtained the above information (and much more that is more or less
repetitious) it is the author's opinion that the term Carnival Glass is quite
proper to describe certain colors of insulators.
For information about other colors in insulators the reader is referred to
TRANSMISSION LINE INSULATORS by C. H. Turner, which was published in the OLD
BOTTLE MAGAZINE - March, April and May 1970, Volume 3 - Numbers 2, 3 and 4.
SUPPLEMENTARY READING & BIBLIOGRAPHY
(1) Boger, Louise Ade & H. Batterson, The Dictionary of Antiques and the
Decorative Arts.
(2) Bromley, Betty L., "Carnival - The Cincerella Glass," The Glass
Club Bulletin Christmas 1965, pages 5-8.
(3) Freeman, Larry, Iridescent Glass. Watkins Glen, New York,
(4) Hamburg, Brock, "Carnival Glass," Antiques Journal, September
1965.
(5) ___________________
(6) Hartung, Marion, Carnival Glass in Color. Leon, Iowa, Mid-America Book
Company, 1967.
(7) _________________ Carnival Glass, One Hundred Patterns. 1960.
(8) Lee, Ruth W., Nineteenth-Century Art Glass. New York: M. Barrows and
-Company, Inc., 1952.
(9) _________________ Victorian Glass. Northboro, Massachusetts: Ruth W. Lee, 1944.
(10) Manley, C. C., English Iridescent Glass, Spinning Wheel, January and
February 1969, Volume 25, Number 1.
(11) Revi, Albert C., Nineteenth Century Glass - Its Genesis and
Development.
New York: Thomas, Nelson & Sons, 1959.
(12) Watkins, L. W., American Glass and Glassmaking. New York: Chanticleer
Press, 1950.
(13) Whitlow, Harry H., Art Colored and Cameo Glass.
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